A production facility designed as one continuous system.
Our client was operating flat-out from a plant next door. Any misstep on our site, a road closure, a utility outage, a badly sequenced pour, would cost them shipped orders. So the brief was as much about programme discipline as about the building itself.
A regional manufacturer needed a 42,000 sq. ft. plant with process, utilities and clean-air zones, delivered in ten months, without stopping their existing operations next door.
We chose a pre-engineered primary frame for speed of erection, then designed a bespoke cast-in-place plinth to carry the CNC lines with the vibration isolation they needed. The whole plant, including process, utilities, drainage, airflow, MEP, was resolved as a single 3D model, not as separate services drawings stapled together.
Every morning began with a 15-minute digital twin sync: what was built the previous day, what would be poured today, and what conflicts the model had flagged overnight. It made the site behave less like a construction project and more like a product team.
- 01PEB primary frame + cast-in-place plinth
- 02Vibration-isolated CNC foundations
- 03Unified 3D model across structure, process and MEP
- 04Daily digital twin sync · site to design
- 05Sequenced construction plan preserving neighbour operations
The facility was commissioned in 9.5 months, half a month ahead of programme, with the client’s existing operation next door running without interruption. Independent measurement put embodied carbon at 22% below their previous plant. All 137 commissioning defects were closed within 11 days.
Let’s build something important.
Tell us about the project you have in mind. We reply personally within two working days, usually with a set of questions before a proposal.
- Emailhello@pranabuildtech.com
- StudioJubilee Hills, Hyderabad, Telangana, India
- HoursMon to Sat, 09:30 to 18:30 IST